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11-02 2023Owning a high-precision particle counter is the first step in quality control, but ensuring it consistently produces accurate, consistent, and traceable data throughout its years of service depends on an indispensable safeguard: professional periodic calibration and maintenance. Like any precision instrument, a particle counter's performance can drift over time. The laser's intensity may slowly degrade, dust can accumulate on optical surfaces, and the sample pump's flow rate can subtly change—all of which directly impact measurement accuracy. An annual calibration performed in accordance with the international standard ISO 21501-4 is a rigorous scientific process. It is far more than a simple comparison; it involves an "as-found" test of the instrument's initial state, a thorough cleaning of the optical and pneumatic systems, a precise calibration of particle sizing and counting efficiency using standard particles traceable to a National Metrology Institute (like NIST or NIM), and a correction of the sampling flow rate. Upon completion, you receive a detailed calibration certificate, which is the authoritative document needed to prove to auditors and regulatory bodies that your measurement equipment is in a state of control. The global calibration services offered by Suzhou Sujing are designed to help clients protect their equipment investment, mitigate compliance risks and production losses caused by inaccurate data, and serve as the critical link in maximizing the full lifecycle value of their instrument.
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04-20 2023In the rigorous workflows of cleanroom validation and routine monitoring, the "human factor" is a critical variable impacting both data quality and operational efficiency. A complex, difficult-to-use instrument increases training costs and is more prone to operator error. Suzhou Sujing understands this well and is dedicated to elevating the user experience to new heights through superior industrial design. Our portable particle counters feature a 7-inch, high-resolution color touchscreen with a UI that adopts modern, smartphone-style icon-based and wizard-driven navigation. The logic is so clear that engineers and technicians can intuitively perform most operations without consulting a cumbersome manual. Users can easily customize sampling location names, create and save multi-step sampling plans, and recall them with a single touch for future tasks, dramatically improving the efficiency and standardization of repetitive work. Upon test completion, results are presented in clear tables and trend graphs, while the built-in thermal printer allows for immediate output of key data for on-the-spot record-keeping. Meanwhile, comprehensive, industry-compliant PDF reports can be effortlessly exported via USB or Ethernet, enabling seamless integration with Quality Management Systems. From the ergonomic handle to the long-life lithium battery that supports a full day's work, every detail is designed to reduce operator burden. This holistic approach can cut the total time for a single validation or inspection round by up to 50%, empowering professionals to focus more on data analysis and process improvement.
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09-17 2025As the global energy revolution deepens, the demand for high-performance lithium-ion batteries is growing at an unprecedented rate. However, the cleanliness requirements for the production environments in this cutting-edge manufacturing sector are every bit as stringent as those in the traditional pharmaceutical and semiconductor industries. In the core processes of battery manufacturing, such as electrode coating, cell winding, and packaging, airborne micron-sized particles pose a significant safety hazard. Conductive metallic particles (like iron, copper, and nickel) are especially dangerous; if they land inside a battery cell during assembly, they act like a "micro-bomb." Such a particle can puncture the thin separator, causing a micro-short circuit between the anode and cathode. This can lead to abnormal self-discharge rates, rapid capacity decay, and even localized overheating during cycling, potentially triggering a dangerous thermal runaway event. Therefore, within the dry rooms that demand extremely low humidity and high cleanliness, implementing rigorous air particle monitoring is the first line of defense for ensuring product quality and safety. Suzhou Sujing's high-sensitivity particle counters provide real-time, precise capture and quantification of environmental contaminants. They help battery manufacturers validate the effectiveness of their environmental control systems (like FFUs) and identify potential contamination sources promptly. By maintaining an ultra-clean production environment, companies can significantly improve the consistency, safety, and cycle life of their battery products, thereby securing a competitive advantage in the fierce global market.
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09-25 2025The European pharmaceutical industry is navigating a major transformation of its regulatory landscape—the full implementation of the new EU GMP Annex 1. At the heart of this new regulation is the establishment of a comprehensive "Contamination Control Strategy" (CCS), which emphasizes a scientific and risk-based approach. Particularly for Grade A aseptic core zones, the new rules mandate the systematic collection of a 1m³ air sample to obtain more representative environmental data. In this context, the 100 LPM (Liters Per Minute) flow-rate particle counter has transitioned from a "recommended option" to a "definitive choice" for ensuring compliance. Using a traditional 1 CFM (28.3 LPM) instrument to complete a 1m³ sample takes over 35 minutes. In aseptic operations where every second counts, such a prolonged monitoring period significantly increases the risk of operator intervention and environmental exposure. Suzhou Sujing's 100LPM portable particle counter slashes this process to a mere 10 minutes. This translates to less production downtime, a lower risk of human-induced contamination, and the ability to gather more monitoring data within the same timeframe, providing a more robust foundation for trend analysis and risk assessment. It is not merely a tool for meeting regulatory text but a strategic asset that empowers European pharmaceutical firms to optimize their CCS and elevate their sterility assurance levels.
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09-11 2025En la vida cotidiana, es casi imposible para el ojo desnudo detectar partículas diminutas suspendidas en el aire.Estas partículas invisibles pueden afectar directamente a la calidad y seguridad del producto.Aquí es donde entran en juego los contadores de partículas, instrumentos especializados diseñados para ver y contar las partículas en el aire. El principio básico detrás de un contador de partículas es elmétodo de dispersión de la luzCuando una muestra de aire se introduce en el instrumento, pasa a través de una zona de detección iluminada por un láser.Esta luz es capturada por un fotodetector y convertida en señales eléctricasAl analizar la intensidad de la luz dispersa, el instrumento puede determinar no sólo la presencia de partículas sino también su tamaño. En términos simples, cada partícula deja una "huella de luz" cuando pasa a través del haz láser.Al analizar y contar estas señales, el contador de partículas permite una medición rápida de la concentración de partículas en diferentes rangos de tamaño. En la fabricación farmacéutica, se requieren condiciones estrictas de esterilidad, y cualquier partícula excesiva puede comprometer la seguridad del medicamento.Incluso una sola partícula de polvo puede causar fallas en el chip.Por lo tanto, los contadores de partículas sirven como "guardias vitales de la calidad del aire" en las industrias modernas. Con los continuos avances, los contadores de partículas de hoy están cada vez más equipados con almacenamiento de datos, monitoreo remoto y funciones de análisis inteligentes.Desde simplemente "ver el polvo" hasta permitir una gestión integral de la calidad del aire, los contadores de partículas se están volviendo indispensables en diversos campos.
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06-16 2023El contador de partículas de aire portátil, con una impresora térmica incorporada, es un dispositivo de control de las partículas de aire.permite la impresión instantánea de los resultadosAdemás, ofrece un almacenamiento de gran capacidad para la retención de datos a largo plazo. Para la fábrica farmacéutica de laboratorio, esto mejora significativamente la eficiencia de gestión y apoya el acceso rápido a los registros durante la producción y las auditorías.El dispositivo se ha convertido en una herramienta efectiva para mejorar la eficiencia de la gestión de salas limpias en las fábricas farmacéuticas del sudeste asiático.
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